Pallet is an excellent tool in business and manufacturing operations, helping enterprises save costs and increase work efficiency. However, to achieve this, you need to know how to stack goods on pallets and use them properly. Let's explore the international standard principles of stacking goods on pallets through the following article with Duy Tân!
Benefits of adhering to pallet stacking principles
- Space optimization: Stacking goods scientifically on pallets maximizes the use of pallet space and warehouse space, allowing you to store more goods in a given space and reduce storage costs.
How to stack on a course pallet to make the most of the space
- Goods protection: Carefully and tightly stacking goods on pallets reduces the risk of displacement and impact during transportation. This minimizes the chances of breakage, cracking, or damage to the products during transit.
- Easy loading and unloading: Properly stacked goods on pallets make the loading and unloading process faster and easier.
- Enhanced safety during transportation: Rational stacking on pallets reduces the risk of accidents during transportation. The goods are secured and stable on the pallet, minimizing the chances of falling or creating an imbalance during movement.
- Easy tracking of goods quantity: Neat and secure stacking on pallets makes it easier and more accurate to count the quantity of goods. This helps improve inventory management and control stock.
Easily manage and track goods
International standard principles of pallet stacking
Place heavy goods at the bottom
The fundamental principle is to place heavier goods at the bottom when stacking. This reduces the overall weight of the load, lowering the center of gravity, and decreasing the risk of losing balance during transportation, thus increasing stability and safety during transit.
Heavy queue at the bottom
Avoid goods overflowing the pallet
Some businesses stack goods too tightly, exceeding the pallet's dimensions, which can pose numerous risks and cause damage to the goods inside. Moreover, such stacking can cause trouble during transportation and exceed the maximum size allowed for transport units, leading to waste of time, effort, and money.
Avoid pyramid stacking
"Pyramid" stacking, where the load tapers upwards, is often applied when the cartons have different sizes, and smaller ones are placed on top. However, this stacking method results in an unstable structure, making it prone to collapse during transportation. It also makes it challenging to bind and secure the goods on the pallet. The smaller cartons on top may not be tightly connected and easily deviate or fall out, leading to damaged goods.
Optimize space and cost with brick stacking
If the cartons have the same size, you should use the brick stacking method to maximize the pallet's area and load capacity. Additionally, between the layers of goods, you should change the orientation of the cartons to create interlocking connections, enhancing the stability of the load during movement.
Do not stack goods too high
The maximum height allowed when stacking goods on a pallet is 1.6 meters from the floor to the highest point of the load. This limit is designed to reduce the risk of goods tipping and to provide a clear view for forklift operators during pallet movement.
Popular pallet stacking methods
Column stacking
Pros: The weight of the goods is evenly distributed to the four corners of the carton. These are also positions that can handle higher loads, allowing heavy goods to be placed while maintaining the pallet's durability.
Cons: The goods may tip over during transportation since the columns are not interconnected. Therefore, goods need to be strapped and secured on the pallet.
Collumn palletizing
Interlock stacking
Pros: Goods are less likely to fall over during transportation.
Cons: The weight of the goods concentrates on the center of the carton, so it is necessary to use high-quality cartons with good load-bearing capacity.
Duy Tân - A high-quality pallet supplier
With over 36 years of experience in manufacturing and trading plastic products, Duy Tân has become a trusted brand associated with many large businesses and generations of Vietnamese families.
To own high-quality plastic pallets at the most reasonable prices, please contact us at the following address
Contact information
- Address: 298 Hồ Học Lãm, Phường An Lạc, Quận Bình Tân, TP.HCM
- Email: info@duytan.com
- Phone: +84 28 3876 2222
Store Introduction - TP.HCM
- Address: 91 An Dương Vương, phường 8, Quận 5, TP. Hồ Chí Minh
- Phone: 028 38305131
Distribution Center
- Address: 450 Đường Gia Phú, phường 3, Quận 6, TP. Hồ Chí Minh
- Phone: 028 38544444